Compact, Automated and Highly Versatile Laminating Solution
The Komfi Amiga 52 is a compact and highly automated laminating machine designed for small and medium-sized printing companies with significant volumes of digitally printed jobs. Combining reliability, ease of use and low maintenance requirements, it delivers outstanding performance across a wide range of commercial and packaging applications.
Typical Customer Profile & Applications
The Komfi Amiga 52 is ideally suited for:
- Small to medium-sized printing houses with a strong focus on digital printing.
- Companies seeking a highly automated and controlled lamination process with low service and maintenance requirements.
- Print service providers looking for a versatile solution capable of handling various substrates and applications.
Typical Applications
- Hardcover and paperback book covers
- Commercial print applications
- Small folding cartons with windows
- Promotional materials and marketing collateral
- Specialty print applications
Key Features
- High production reliability through advanced built-in technologies and process monitoring.
- Wide application range supported by an extensive portfolio of accessories and optional modules.
- Compact and mobile design with easy access for operation and maintenance.
- User-friendly automation that minimizes operator intervention and maximizes productivity.
Additional Benefits
- Capability to process sheets with non-standard thicknesses.
- Optional configuration for processing sheet lengths up to 1,016 mm.
- Customized configurations available for window lamination applications.
Why Choose the Komfi Amiga 52?
Intelligent Process Control
The advanced control system and integrated sensors continuously monitor key process parameters and the lamination process itself. This protects both the machine and the production process while significantly reducing operator workload.
Examples include:
- Autopilot system
- Sheet separation detection
- Automatic fault monitoring
High-Precision Sheet Registration
The highly accurate sheet registration control system enables safe machine stops without damaging the substrate and allows seamless production restart through the pause function.
Exceptional Versatility
A comprehensive range of accessories enables the machine to handle virtually any laminating application, including problematic digitally printed sheets.
Available options include:
- Reverse air nozzles
- Sheet preheating system
- Air ionizer
Maximum Ease of Use
Automatic machine start sequences, de-curling unit position detection and automatic feeder head parking ensure comfortable and efficient operation with minimal operator intervention.
Description
The design of the Komfi Amiga 52 fulfills all requirements for user-friendly operation and efficient production.
The machine is available in various configurations combining different:
- Feeding systems
- Processing units
- Separation methods
- Delivery systems
Special tandem configurations are also available for:
- Double-sided lamination
- Embossing applications
Technical Specifications
| Specification | Value |
|---|---|
| Maximum Production Speed | 25 m/min |
| Maximum Sheet Size | 560 × 800 mm |
| Minimum Sheet Size | 200 × 200 mm |
| Paper Weight | 115 – 600 gsm |
| Maximum Pile Height | 520 mm |
| Heating System | One-zone IR heater |
| Heat-up Time | 3 – 5 minutes |
| Overlap Accuracy | ±0.8 mm |
| Machine Dimensions (incl. delivery table) | 2.63 × 1.00 m |
Software Functions Included
- Automatic stop function to prevent waste caused by sheet overlap.
- Zero-overlap mode for processing thick substrates.
- Pressure and temperature drop detection for consistent lamination quality.
- End-of-job function for easy film rewinding.
- Sheet separation and jam detection sensors.
- Memory for saving operator job settings.
- Built-in internet connectivity for remote service support.
Standard Configuration
Feeder Unit
- Komfi single-action feeding head
- Adjustable guide plates for thin sheet processing
- Sheet overlap sensor protecting the pressure roller from adhesive contamination
- Integrated air compressor providing sufficient compressed air and vacuum for feeding and delivery
Laminating Unit
- Adjustable distance stoppers for thick substrates and window lamination
- Side-adjustable unwinding shaft with adjustable brake force
- Height-adjustable and removable spread roller for wrinkle-free lamination
- IR-heated laminating roller with integrated temperature sensor
- Rubber-coated pressure roller
- Powerful pneumatic pressure system ensuring perfect lamination results
Separator & Delivery Unit
- Position-controlled de-curling unit with automatic snapping adjustment
- Built-in film perforator
- Cam-driven separation roller with adjustable tearing action
- Fixed delivery table with adjustable air nozzles
Optional Equipment
- Intelligent Bottom Feeder for short-run production
- Sheet preheater
- Polyurethane pressure roller
- Teflon pressure roller with non-stick surface
- Film slitter
- Additional on-roll perforator
- Effect foiling device with PSA film capability
- 1" unwinding shaft for effect films
- Autopilot system
- Hot knife for PET and Nylon films
- Antistatic bar
- Air ionizer
- Jogging table
- Stacker
- Roll lifter for laminating film rolls